Why I am installing a TDI motor
in my Syncro Westfalia Vanagon:

The tables below compare given speeds at indicated rpms/horsepower/torque with different engine/gearing/tire combinations. It is fairly obvious that the TDI provides more hp at nearly any given speed even with "taller" 3rd & 4th gears and taller tires! With the "chipped" TDI it is even more so!

Even better, I expect my fuel consumption to go up from 15-17 mpg at present to 28-31 mpg after the transplant!

Stock 2.1L Wasserboxer w/ 26.7" tires and stock 3rd and 4th gears
HORSE POWER 28 40 53 63 73 83 90 88
TORQUE (FT/LBS) 98 107 113 116 116 110 100 90
RPM 1500 2000 2500 3000 3500 4000 4500 5000
4th 0.85 26.3 mph 35.0 mph 43.8 mph 52.5 mph 61.3 mph 70.0 mph 78.8 mph 87.5 mph
3rd 1.23 18.1 mph 24.2 mph 30.2 mph 36.3 mph 42.3 mph 48.4 mph 54.4 mph 60.5 mph
2nd 2.06 10.8 mph 14.4 mph 18.1 mph 21.7 mph 25.3 mph 28.9 mph 32.5 mph 36.1 mph
1st 3.78 5.9 mph 7.9 mph 9.8 mph 11.8 mph 13.8 mph 15.7 mph 17.7 mph 19.7 mph
Low 6.03 3.7 mph 4.9 mph 6.2 mph 7.4 mph 8.6 mph 9.9 mph 11.1 mph 12.3 mph


Stock 1.9L TDI w/ 28.9" tires** and custom 3rd and 4th gears
HORSE POWER 50 72 80 86 89 90
TORQUE (FT/LBS) 125 142 123 110 98 85
RPM 1500 2000 2500 3000 3500 4000
4th 0.70 37.9 mph 50.5 mph 63.1 mph 75.8 mph 88.4 mph 101.0 mph
3rd 1.19 22.3 mph 29.7 mph 37.1 mph 44.6 mph 52.0 mph 59.4 mph
2nd 2.06 12.8 mph 17.2 mph 21.5 mph 25.8 mph 30.0 mph 34.3 mph
1st 3.78 7.0 mph 9.4 mph 11.7 mph 14.0 mph 16.4 mph 18.7 mph
Low 6.03 4.4 mph 5.9 mph 7.3 mph 8.8 mph 10.3 mph 11.7 mph


Chipped* 1.9L TDI w/ 28.9" tires** and custom 3rd and 4th gears
HORSE POWER 63 92 105 110 113 115
TORQUE (FT/LBS) 153 181 159 141 123 109
RPM 1500 2000 2500 3000 3500 4000
4th 0.70 37.9 mph 50.5 mph 63.1 mph 75.8 mph 88.4 mph 101.0 mph
3rd 1.19 22.3 mph 29.7 mph 37.1 mph 44.6 mph 52.0 mph 59.4 mph
2nd 2.06 12.8 mph 17.2 mph 21.5 mph 25.8 mph 30.0 mph 34.3 mph
1st 3.78 7.0 mph 9.4 mph 11.7 mph 14.0 mph 16.4 mph 18.7 mph
Low 6.03 4.4 mph 5.9 mph 7.3 mph 8.8 mph 10.3 mph 11.7 mph

*using a Wetterauer or Upsolute chip

**using 235/75 15 tires


Off road example:

At 6mph I will have approx. 72hp available to me with the stock TDI vs. approx. 50hp with the Wasserboxer. The "chipped" TDI will have approx. 92hp at 6mph -- almost double!


Highway example:

At 63mph I will have approx. 80hp available to me with the stock TDI vs. approx. 74hp with the Wasserboxer. The "chipped" TDI will have approx. 105hp at 63mph in 4th gear!

Back to "Sunny's Vanagon/TDI conversion page"